If you are in the business of packaging and labeling products, you may need to use a round bottle sticker labeling machine. While it may seem complicated at first, with the right approach and guidance, you can learn to run it with ease. This guide will offer you a simplified, step-by-step approach to using a round bottle sticker labeling machine.
What is a Round Bottle Sticker Labeling Machine?
A round bottle sticker labeling machine is a type of machinery that is used to apply self-adhesive labels on round-shaped bottles, vials, jars & similar bottles. The machine is designed to apply labels on bottles with high precision and accuracy, ensuring that the labels are aligned properly and applied smoothly.
The machine can handle various sizes and shapes of round bottles, making it a versatile solution for labeling different types of bottles. It can also label bottles at high speeds, making it ideal for use in large-scale production environments.
One of the key benefits of using a round bottle sticker labeling machine is that it can save time and reduce labour costs. The machine can label bottles automatically, eliminating the need for manual labeling, which can be time-consuming and labor-intensive. Additionally, the machine can reduce errors and improve labeling accuracy, ensuring that the labeling process is efficient and reliable.
Overall, the round bottle sticker labeling machine is an essential piece of equipment for companies that require a fast, accurate, and reliable labeling solution for their round-shaped bottles, jars, and containers.
Familiarize Yourself with the Machine.
Before operating a round bottle sticker labeling machine, it’s important to familiarize yourself with the components and functions of the machine. Take the time to read the user manual and understand the different parts of the machine, such as the conveyor belt, Bottle Spacer Assembly, Label applicator, product sensor, gap sensor, and wrap-around pressing assembly.
- In-feed conveyor: Bottles have been put on the in-feed conveyor. And the bottles are being conveyed on this conveyor from left to right.
- Roller spacer: incoming bottle on the conveyor will be separated by the feeding roller assembly to maintain the pre-determined space between the two Bottles according to the label length and bottle diameter.
- Label Applicator: Here is the Label roll input for the label application on the Bottle.
- Product sensor and Gap sensor: The label is placed on the Bottle immediately when it will be sensed by the Bottle sensor. It ensures instant adhesive of the label’s edge.
- Wrap-around Belt pressing application: wrap-around Belt is a rotating belt from the Left to the right direction and it applies to gentle press on the entire surface of the bottle in tandem with a supported form belt to ensure crease-free wrap-around labeling.
- Exit Conveyor: After the labeling operation, the Labeled bottle is moved to for next phase of operation.
Further, make sure you know how to adjust the settings and troubleshoot any issues that may arise. By understanding the machine, you’ll be able to operate it more efficiently and effectively.
Prepare the Labels and Bottles.
The first step in operating a round bottle sticker labeling machine is to prepare the labels and bottles. Ensure the labels are the correct size and shape for the bottles you will label. Check that the bottles are clean and dry and that they are the correct size and shape for the machine. Load the labels onto the label dispenser and adjust the tension as needed. Finally, turn on the machine and let it warm up for a few minutes before starting the labeling process.
Adjust the Machine Settings.
Before starting the labeling process, it’s important to adjust the machine settings to ensure that the labels are applied correctly to the bottles. This includes adjusting the label dispenser, the bottle guide, and the labeling speed. Make sure to refer to the machine’s manual for specific instructions on how to adjust these settings. It’s also important to test the machine with a few bottles and labels before starting a large labeling job to ensure that everything is working properly.
Load the Labels and Bottles.
The first step in operating a round bottle sticker labeling machine is to load the labels and bottles onto the machine. Ensure the labels are loaded into the label dispenser and the bottles are properly aligned on the Conveyor. It’s important to ensure that the labels and bottles are loaded in the correct orientation to avoid any issues during the labeling process. Once everything is loaded, you can begin the labeling process.
Additional steps/checklist for running the machine
- Connect the power supply to the Machine. Mostly it is single-phase power.
- Please ensure the availability of sufficient material means the Bottles are to be labeled and label roll.
- After that, kindly load the Label Roll with its path on the label applicator.
- Now Peel off the paper about 5 to 10 mm from the scraper blade by rotating the Pincer Roller manually. Now adjust the Label Sensor’s Point Mark between the two Labels gap.
- After adjusting the sensor’s point between the two labels gap, press the Auto Set button given on the Sensor for 3 seconds. Now the green light given on the sensor will start blinking. Then move the label forward or reverse and adjust the label sensor’s Point Mark on the Label and press the Auto Set button again and the light will stop blinking. Follow the same procedure to get the best performance of the machine every time while changing the label roll or changeover the size.
- Now adjust the Guide Rails according to your bottle size such as the Bottle should move freely onto the conveyor.
- Put the Bottle in between two bottle separator roller assemblies and apply a pressure of 3 mm on the bottle by the back roller.
- Place one Bottle between Wrap around Pressing Belt and the Sponge pad. Place another bottle nearly at the end of the wrap-around Pressing Belt and sponge pad.
- Press Sponge Plate against Bottle in such a way that the Bottle is remain under slight pressure. Re-tighten the knob.
- Keep one bottle in between Pressing Belt and the sponge Plate at the starting edge, i.e., just after the dispensed label. Now adjust the product sensor accordingly until the LED will glow. Re-tighten the product sensor knob firmly.
- Put some bottles on the conveyor and check the sticking of labels thereon. Adjust the product sensor forward or reverse if find any crease in the labels.
- To change the label application height on the Bottle, move the jack given below the label applicator. clock-wise, the label applicator will go up & in anti-clock-wise down.
- Re-tighten the Bolt of Jack.
Start the Machine and Monitor the Process.
After loading the labels and bottles onto the machine, it’s time to start the labeling process. Turn on the machine and adjust the settings as needed, such as the labeling speed and label placement. As the machine begins to label the bottles, it’s important to monitor the process to ensure that everything is running smoothly. Keep an eye out for any jams or misalignments and make adjustments as needed. It’s also important to regularly check the label and bottle supplies to ensure that they don’t run out during the labeling process.
Why Technogen Enterprise for Round Bottle Sticker Labeling Machine?
If you are in search of a dependable and productive round bottle sticker labeling machine then look no further than Technogen Enterprise. Based in Ahmedabad, Gujarat, India, we are a leading manufacturer, supplier, and exporter that offers top-quality Sticker labeling machines with 24/7 service support to ensure your business runs smoothly. Whether you are labeling bottles for cosmetics, pharmaceuticals, or food and beverage products, Technogen Enterprise has the solution for you.
- A machine as per the CGMP standard.
- Wide range of round sticker labeling machine models.
- Pre-Sales support while selecting the machine
- High-quality Validation documents such as Design qualification, Installation qualification, and operational qualification
- Flexible and friendly approach to clients
- Best in class After-sales service
- CE-certified electronics and electrical components.
