Semi Automatic Tablet Counting And Filling Machine

Welcome to Technogen Enterprise, your premier destination for high-quality, cost-effective semi-automatic tablet counting and filling machines. We take pride in offering innovative solutions to meet your pharmaceutical manufacturing needs. Our Semi-Automatic Tablet Counting and Filling Machine stands as a testament to our commitment to excellence in design, functionality, and affordability.

At Technogen Enterprise, we are a leading manufacturer, supplier, and exporter of cutting-edge tablet counters and fillers. Our comprehensive range of machines caters to various pharmaceutical products, including tablets, capsules, soft gels, and pills.

Machine Overview

Our Semi-Automatic Tablet Counting and Filling Machine epitomize precision, efficiency, and ease of use. Equipped with advanced technology, including a high-speed cross beam frame sensor and a specially programmed programmable logic controller (PLC), this machine ensures accurate counting and seamless operation. Let's delve deeper into the operational intricacies of this state-of-the-art equipment.

Machine Operation: Step-by-Step

1. Manual Bottle Handling: The TGSTC-500 operates on a semi-automatic principle, empowering operators to maneuver bottles in and out of the fill stations. This manual handling aspect enhances operational flexibility and human efficiency, making it an ideal choice for pharmaceutical manufacturing facilities seeking optimal control over their production processes with less capital cost.

2. Tablet Loading: The initial step involves loading tablets into a bulk hopper, where they await further processing. A vibratory feed tray facilitates the transfer of tablets from the hopper to the rim assembly and glass plate, ensuring a steady and controlled flow of products for subsequent counting and filling stages.

3. Single-File Arrangement: As the glass plate rotates, it guides the tablets into a single-file line via a channel, streamlining the counting process and minimizing the risk of errors or inconsistencies. This meticulous arrangement lays the foundation for precise tablet counting, a critical aspect of pharmaceutical production that demands unwavering accuracy.

4. Diverter Head and Filling: Tablets progress through a diverter head, where the flow is directed to one of two fill station funnels, depending on the operational requirements and bottle availability. Bottles positioned beneath these funnels receive the tablets, gradually filling up to the desired capacity. Upon completion, the machine seamlessly switches the flow to the alternate fill station, ensuring uninterrupted production flow.

5. Accurate Counting: The heart of our Semi-Automatic Tablet Counting and Filling Machine lies in its ability to achieve precise tablet counting through advanced technology integration. As tablets fall through a cross beam frame sensor, they generate a scanner signal, which is promptly captured and processed by  PLC. This continuous accumulation of signals culminates in the attainment of a pre-set count, triggering the automatic diversion of tablet flow to the next fill station.

6. Safety Features: In addition to its operational prowess, our machine prioritizes safety through the integration of two fiber optic sensors positioned in front of the bottle holders. These sensors serve as fail-safe mechanisms, halting machine operation in the absence of bottles and thereby preventing potential accidents or damage. Furthermore, this proactive approach to safety not only safeguards personnel but also contributes to energy conservation, aligning with our commitment to sustainability.

Key Features

1. CGMP Compliance: As advocates of quality assurance and regulatory compliance, we ensure that our machines adhere to Current Good Manufacturing Practices (CGMP), underscoring our dedication to upholding industry standards and best practices.

2. Robust Structure: Engineered with precision and durability in mind, our machines feature a sturdy body structure crafted from AISI 304 stainless steel, renowned for its corrosion resistance and longevity. Additionally, the hopper, where tablets, capsules, and pills are stored, is constructed from AISI 316L or AISI 304 stainless steel, further enhancing product integrity and hygiene.

3. Compact Design: Recognizing the importance of space optimization and operational efficiency, our machine boasts a compact footprint, making it ideal for facilities with limited floor space. Moreover, its streamlined design facilitates easy cleaning and maintenance, minimizing downtime and maximizing productivity.

4. Turn Table: The inclusion of a turn table serves to streamline the tablet sorting process, ensuring smooth and efficient operation while maintaining the integrity of the tablets throughout the counting and filling stages.

5. Accurate Counting: Leveraging state-of-the-art cross beam frame sensors, our machine delivers unparalleled accuracy in tablet counting, eliminating the risk of errors or discrepancies. This precision is indispensable in pharmaceutical manufacturing, where even the slightest deviation can have profound implications on product quality and patient safety.

6. User-Friendly Interface: Designed with the end user in mind, our machine features a user-friendly PLC-HMI interface specifically programmed for counting applications. Intuitive and easy to navigate, this interface empowers operators to efficiently monitor and control the machine's performance, facilitating seamless integration into existing production workflows.

7. Automatic Tablet Feeding: Enhancing operational efficiency and reducing manual intervention, our machine comes equipped with a hopper featuring a vibrator mechanism for automatic tablet feeding. This innovative feature not only accelerates the production process but also ensures a consistent and uniform flow of tablets, further enhancing counting accuracy and overall productivity.

8. Adjustable Vibrator Speed: Recognizing the diverse requirements of our clients, we have incorporated a customizable vibrator speed feature, allowing operators to fine-tune the feeding mechanism according to specific production needs. Whether fast-paced or gradual, our machine adapts to varying workload demands with ease and precision, ensuring optimal performance under any circumstances.

9. Easy Cleaning: Maintaining pristine hygiene standards is paramount in pharmaceutical manufacturing, which is why our machine includes an air cleaning gun for effortless machine cleaning. This convenient feature expedites the cleaning process, reducing downtime and minimizing the risk of contamination, thereby safeguarding product quality and regulatory compliance.

10. Variable Speed Control: Equipped with a variable frequency drive, our machine offers unparalleled speed control, enabling operators to adjust the production speed according to changing requirements or operational preferences. This versatility empowers manufacturers to optimize production efficiency while maintaining stringent quality standards, thereby enhancing overall operational flexibility and competitiveness.

11. Smart Gear Mechanism: Our machine is equipped with a smart coupled gearbox featuring a geared motor, ensuring smooth and reliable operation across various production scenarios. This advanced gear mechanism enhances performance while minimizing energy consumption, contributing to sustainable manufacturing practices and cost-effective operation.

Technical Specification:

Technogen Enterprise's Semi-Automatic Tablet Counting and Filling Machine represent the pinnacle of pharmaceutical manufacturing excellence, combining cutting-edge technology, robust construction, and user-centric design to deliver unmatched performance and value. Whether you're a small-scale pharmaceutical manufacturer or a large-scale production facility, our machine offers the versatility, reliability, and affordability you need to thrive in today's competitive market landscape.

Invest in Technogen Enterprise's Semi-Automatic Tablet Counting and Filling Machine today and experience the difference firsthand. With our unwavering commitment to quality, innovation, and customer satisfaction, we're poised to be your trusted partner in pharmaceutical manufacturing success. Contact us now to learn more about our products and services or to place your order.